Aerospace Sheet Metal Fabrication Service
When it comes to aerospace sheet metal fabrication, precision isn’t optional. It’s absolutely everything. At Force Fabrication, we craft high-quality sheet metal components for commercial aviation, defense, and space exploration. From custom sheet metal fabrication to full-scale aircraft part production, we meet strict aerospace industry standards. Backed by ISO9001:2015 and AS9100 certifications, we deliver reliability, durability, and performance in every project.
Aerospace Sheet Metal Fabrication Service Overview
We specialize in aerospace metal fabrication and deliver high-precision aircraft components built for demanding aerospace applications. We ensure every metal part meets the highest standards of durability and performance regardless of whether it’s aircraft sheet metal fabrication for commercial jets or aerospace parts for military aircraft.
Our sheet metal fabrication services include CNC machining, laser cutting, metal stamping, and forming. We work with aerospace-grade materials like aluminum, stainless steel, and carbon steel, which ensure strength, corrosion resistance, and precision in every project.
With ISO9001:2015 and AS9100 certifications, we follow strict fabrication techniques and manufacturing capabilities that meet the needs of top aerospace companies. When you need a sheet metal fabricator that delivers accuracy and reliability, Force Fabrication is the name to trust.
Why Choose Force Fabrication for Aerospace Sheet Metal Fabrication
Here is why you should choose Force Fabrication for your aerospace sheet metal fabrication needs.
Advanced Fabrication Techniques
Precision matters in aerospace manufacturing, and we bring the best fabrication techniques to every project. From CNC machining and laser cutting to metal stamping, we use advanced processes to craft aircraft parts with unmatched accuracy. Whether it’s forming aluminum components or welding high-strength stainless steel, our team ensures consistency and reliability at every step.
Certifications
When you work with Force Fabrication, you get more than just a sheet metal fabricator. What you get is a team that meets the highest industry standards. We are ISO9001:2015 and AS9100 certified, which ensures compliance with the strictest aerospace sector regulations.
These certifications guarantee that every metal fabrication service we provide meets rigorous manufacturing capabilities and quality requirements.
Materials Expertise
Aerospace components must be strong, lightweight, and built to perform under extreme conditions. That’s why we specialize in aerospace-grade materials like aluminum, stainless steel, and carbon steel, all chosen for their corrosion resistance and structural integrity.
Inspection Processes
Quality is non-negotiable in aerospace. Our inspection processes include CMM (Coordinate Measuring Machine) verification and meticulous final inspections. Every metal part we fabricate is checked for precision, durability, and compliance with aircraft component specifications. With sheet metal fabrication services that prioritize accuracy, we help you avoid costly errors and ensure every project meets the highest standards.
Aerospace Sheet Metal Parts
Engineered for Performance
Each metal part we fabricate is optimized for aerospace performance. Using aluminum for its lightweight and corrosion resistance, stainless steel for high-temperature durability, and carbon steel for added strength, we ensure every aerospace component meets mission-critical demands.
Key Aerospace Components We Fabricate
- Enclosures – Protect sensitive avionics and electronic systems in aircraft and satellites.
- Brackets – Provide structural support and secure critical aircraft components.
- Panels – Used in aircraft fuselages, control surfaces, and interior structures.
- Support – Reinforce jet engines, military aircraft, and spacecraft assemblies.
Where These Parts Are Used
- Aircraft – Fuselage panels, wing components, engine mounts, and landing gear supports.
- Satellites – Structural frames, thermal shields, and electronic enclosures.
- Defense Systems – Armored enclosures, radar mounts, and military-grade support structures.
With precision sheet metal fabrication, our components help power everything from commercial aviation to space exploration and national defense.
What Materials We Work With
Here are the materials we work with.
Aluminum
Stainless Steel
For applications requiring high durability and resistance to extreme temperatures, stainless steel is unmatched. This material is commonly used in structural components, engine mounts, and fasteners in both commercial and military aircraft. Its corrosion resistance and high-temperature stability make it essential for jet engines and defense systems that operate under intense conditions.
Carbon Steel
Carbon steel offers exceptional toughness and structural integrity, which makes it ideal for heavy-duty aerospace components. It’s often used in reinforced support structures, landing gear, and high-load brackets, where maximum strength is required. While heavier than aluminum, carbon steel provides unmatched durability and impact resistance, which ensures aerospace parts perform reliably in demanding environments.
Why Work With Force Fabrication
Here is why you should work with us.
Comprehensive Capabilities
From one-off prototypes to large-scale production runs, we adapt to your needs without compromising quality. Our expertise in aerospace sheet metal fabrication allows us to manufacture everything from aircraft components to complex aerospace assemblies, which ensures every part meets strict industry standards.
Expert Team
Commitment to Quality
ISO9001:2015 and AS9100 certifications back every project, ensuring strict quality control and precision at every stage. We invest in cutting-edge fabrication technologies and continuously refine our manufacturing capabilities to stay ahead in the aerospace sector.
At Force Fabrication, quality is non-negotiable. Whether it’s corrosion-resistant aircraft panels, structural aerospace parts, or lightweight aluminum enclosures, we guarantee durability, precision, and performance in every metal part we produce.
Our Aerospace Sheet Metal Fabrication Process
Here is our aerospace sheet metal fabrication process from start to finish.
Step 1 – Planning
Every project begins with thorough planning. Our team ensures that each aerospace component is carefully planned for performance, weight, and manufacturability. We assess material selection, tolerances, and fabrication methods to minimize waste and maximize efficiency.
Step 2 – Cutting
Precision cutting is critical in aerospace sheet metal fabrication. We utilize laser cutting, CNC machining, and metal stamping to achieve clean, accurate cuts with minimal material waste. This step ensures tight tolerances for components like aircraft panels, enclosures, and support structures.
Step 3 – Forming
Once the material is cut, it moves to our forming processes, where we shape the sheet metal into structural aerospace parts. Using precision bending, rolling, and stamping techniques, we create brackets, enclosures, and aircraft panels that meet exact aerospace specifications.
Step 4 – Joining
For high-strength aerospace assemblies, we employ welding, brazing, and fastener installation. Our welders specialize in TIG welding and brazing techniques, which ensures strong, lightweight metal assemblies that withstand the demands of aerospace applications.
Step 5 – Heat Treatment
To enhance metal strength and durability, we outsource heat treatment processes like annealing and stress relieving. This step is especially important for aircraft sheet metal fabrication, where temperature resistance and material integrity are critical.
Step 6 – Surface Treatment
To improve corrosion resistance, wear protection, and aesthetics, we outsource surface treatments such as powder coating, anodizing, and plating. These finishes ensure long-lasting performance in harsh aerospace environments, especially for aircraft components exposed to extreme temperatures and pressure.
Step 7 – Quality Control
and Inspection
Step 8 – Assembly
Step 9 – Final Inspection
and Testing
Other Services We Offer
About Our Team
Our team is the driving force behind our success. We bring together highly skilled manufacturing engineers, certified welders, and expert technicians, all dedicated to delivering precision and quality in every aerospace sheet metal project.
Our specialists have extensive experience in advanced fabrication techniques, including laser cutting, CNC machining, and metal forming. Our team is equipped to produce intricate, high-precision components for demanding industries like aerospace, defense, robotics, and medical regardless of whether working with fiber lasers, CO2 lasers, or solid-state systems.
As an ISO9001:2015 and AS9100-certified facility, we follow strict quality management standards to ensure every project meets aerospace-grade specifications. From design and engineering to final inspection, we go above and beyond to ensure reliability, accuracy, and consistency.
When you work with Force Fabrication, you’re partnering with a team that prioritizes innovation, efficiency, and uncompromising attention to detail. We deliver solutions that exceed industry expectations.
Frequently Asked Questions (FAQs)
How long does it take to complete an aerospace sheet metal fabrication project?
Project turnaround time depends on complexity, material selection, and order volume. Simple prototypes can be completed in a few days, while large-scale production runs may take several weeks. We work closely with clients to meet tight deadlines without compromising quality.
What factors affect the cost of aerospace sheet metal fabrication?
Can Force Fabrication assist with design and engineering support?
What are your aerospace sheet metal fabrication tolerances?
Do you offer shipping and delivery for aerospace components?
Does Force Fabrication follow sustainable manufacturing practices?
We incorporate sustainable practices by reducing material waste, recycling metal scraps, and using energy-efficient machining and finishing processes. We also offer eco-friendly coatings upon request to meet sustainability goals.
Do you work with aerospace primes or Tier 1 suppliers?
Are your materials traceable and certified?
What industries beyond aerospace can benefit from your fabrication services?
How can I request a quote for an aerospace sheet metal fabrication project?
